The Motorized Rail Transfer Cart is a robust and reliable material handling vehicle engineered for transporting heavy loads along fixed rail tracks within industrial workshops.
Powered by electric drive systems (available in cable reel, low voltage rail, or battery types), this cart offers smooth, efficient, and safe transportation of bulky materials, molds, and components across production areas.

It is widely used in steel plants, machinery manufacturing, automotive production lines, and assembly workshops, providing a high-performance solution for heavy-duty material handling operations.

Working Principle

The transfer cart runs on steel rails and is driven by AC or DC traction motors powered from one of several supply modes:

• Cable Reel Power: For medium to long-distance transport (up to 200 m).

• Low Voltage Rail Power: For continuous, safe operation using 36V / 48V / 72V rails.

• Battery Power: For flexible, cable-free movement between workshop areas.

The drive motor transmits power through a gear reduction system to the wheels, ensuring stable and controlled movement with variable speed options.

Structural Features

• Load Capacity: 1–500 tons (customizable).

• Frame Material: Heavy-duty welded steel frame (Q235B or Q345B).

• Drive System: Dual-motor AC drive with gear reducer.

• Wheel Material: Forged steel with heat treatment for extended durability.

• Rail Type: Laid on concrete floor, adaptable to P18–P50 standard rails.

• Deck Type: Flatbed platform or customized structure (V-frame, lifting table, etc.).

Electrical & Control System

• Power Supply Options:

  • Cable reel system

  • Low-voltage rail power

  • Onboard battery pack

• Control Mode:

  • Wired pendant control (standard)

  • Wireless remote control (optional)

• Speed: Adjustable through variable frequency drive (VFD).

• Safety Features:

  • Overload and overcurrent protection

  • Limit switches and emergency stop

  • Acoustic and visual alarms

• Optional:

  • PLC automation

  • Positioning sensors and synchronization systems

Applications

The Motorized Rail Transfer Cart is ideal for a variety of industrial transport applications, including:

• Steel Industry: Transfer of coils, slabs, billets, and castings.

• Mold and Die Handling: Safe movement of heavy molds between stations.

• Machinery Manufacturing: Transport of large components and assemblies.

• Automotive Industry: Movement of body parts, fixtures, and tools.

• Warehouse Logistics: In-plant transport between production and storage areas.

Advantages

• Heavy-Duty Performance: Handles up to 500 tons with ease.

• Multiple Power Options: Adaptable to workshop layout and usage frequency.

• Stable & Smooth Operation: Precision drive system ensures reliable movement.

• Low Maintenance & Long Service Life: Simple, rugged design with minimal wear parts.

• Safe Operation: Equipped with multi-layer electrical and mechanical protection.

• Customizable Design: Adjustable platform size, load capacity, and control system.

Optional Configurations

• Hydraulic Lifting or Tilting Deck for easy loading/unloading.

• Turntable or Rail Crossing System for multi-line operation.

• V-frame Platform for coil and roll transport.

• Explosion-Proof or Heat-Resistant Design for harsh environments.

• Automatic Positioning & Stop System for precision movement.

• PLC or MES Integration for smart factory automation.