1. Product Overview

The Lithium Battery Powered Rail Transfer Cart is an advanced material handling solution designed to transport heavy loads, raw materials, molds, machinery, and finished products within factories and warehouses.

Unlike traditional lead-acid battery systems, it is powered by a high-capacity lithium battery, offering longer operating hours, faster charging, and maintenance-free performance.

Running on fixed steel rails, this cart provides safe, stable, and precise point-to-point transportation, significantly improving workflow efficiency and reducing manual handling and forklift usage.

Ideal for industries such as:

• Automotive manufacturing – moving molds, dies, and car body components

• Steel & metal processing – handling coils, slabs, and structural parts

• Heavy machinery production – transferring large mechanical assemblies and tools

• Foundries & forging plants – safe movement of hot castings and molds

• Electronics & cleanrooms – dust-free, emission-free operation

• General industrial material handling – inter-workshop logistics and automated production lines

2. Key Features

1) Advanced Lithium Battery Technology

• High energy density, providing 2–3 times longer runtime than traditional batteries.

• Fast charging capability, reducing downtime between operations.

• Maintenance-free design with no need for frequent electrolyte checks or replacements.

• Deep cycle performance, supporting frequent charging and discharging.

• Environmentally friendly with zero emissions and low carbon footprint.

2) Rail-Guided Stable Movement

• Operates on pre-installed steel rails, ensuring:

  • Smooth, vibration-free travel for sensitive or heavy loads.

  • Accurate, repeatable point-to-point transportation.

  • Safe operation in production lines or warehouse environments.

Ideal for fixed-route material handling within large factories.

3) Heavy-Duty Load Capacity

• Available in 2-ton to 300-ton configurations to meet different industrial demands.

• Reinforced steel frame engineered for stability and durability under heavy loads.

• Customizable deck size and structure to match specific material dimensions.

4) Intelligent Control System

• Wireless remote control allows operators to manage movement from a safe distance.

• Pendant control for simple, direct operation near the cart.

• Optional PLC automation, enabling integration into smart factory systems for unmanned operation.

5) Safety-Focused Design

Comprehensive safety features to protect workers and equipment:

• Emergency stop buttons for instant shutdown.

• Audible and visual alarms during operation.

• Soft start and stop control to prevent sudden jerks or load shifting.

• Limit switches to prevent overtravel beyond track limits.

• Optional laser collision sensors for advanced obstacle detection.

6) Flexible Customization Options

• Platform configurations:

  • Flat deck – general heavy-duty transport

  • V-frame deck – handling cylindrical items like coils and rolls

  • Guard rail deck – prevents load sliding during transit

  • Hydraulic lifting deck – easy loading/unloading at variable heights

  • Roller conveyor deck – integrates seamlessly with automated production lines

• Lithium battery capacity customization to match operational cycles and load requirements.

• Track gauge and rail design tailored to specific plant layouts.

3. Typical Applications