The Customized Industrial 25 Ton Rail Transfer Cart is a powerful and reliable material handling solution engineered to transport heavy loads such as molds, raw materials, machinery, and large components within factories, warehouses, and production facilities.

Running on fixed steel rails, this transfer cart offers safe, stable, and precise point-to-point transportation, making it ideal for assembly lines, inter-workshop logistics, and heavy manufacturing operations.

Designed for medium to heavy-duty industrial use, this 25-ton transfer cart can be fully customized to meet specific plant layouts, operational requirements, and safety standards.

Typical industries include:

• Automotive manufacturing – die and mold transfer between stamping and assembly lines

• Steel & metal processing – coils, slabs, and structural component handling

• Foundries & forging plants – transporting hot molds and castings

• Heavy machinery – movement of oversized equipment and tools

• Shipbuilding – transferring large structural modules

• General manufacturing – inter-workshop material flow and storage logistics

Key Features

1) Heavy-Duty Load Handling – 25 Tons

• Specially built to carry up to 25 tons of heavy industrial loads.

• Reinforced steel frame structure ensures stability, durability, and long service life.

• Designed to withstand continuous daily operations in demanding environments.

2) Customizable Design

• Tailor-made solutions to fit specific production needs:

  • Platform dimensions and shape

  • Wheel and rail specifications

  • Load securing systems (e.g., clamps, guard rails, fixtures)

• Options to integrate with assembly lines, warehouses, and automated systems.

3) Multiple Power Supply Options

Choose the right power system based on operational requirements:

• Lithium or lead-acid battery power – cable-free, flexible mobility.

• Cable reel system – continuous energy along fixed routes.

• Sliding contact line – ideal for long-distance, uninterrupted operation.

4) Stable Rail-Guided Movement

• Operates on pre-installed factory rails, providing:

  • Precision point-to-point movement

  • Smooth, vibration-free transportation of sensitive loads

  • High safety for both workers and materials

5) Safety-Focused Design

Equipped with industrial-grade safety systems to minimize operational risks:

• Emergency stop buttons for immediate shutdown.

• Audible and visual alarms during motion.

• Soft start and stop control to prevent sudden jerks and load shifting.

• Limit switches to avoid overtravel at track endpoints.

• Optional laser sensors or infrared detection for collision prevention.

6) Flexible Control Methods

• Pendant control for basic wired operation.

• Wireless remote control for safe, long-distance handling.

• PLC automation for integration into smart factories or unmanned systems.

7) Versatile Platform Configurations

• Flat deck for general industrial loads.

• V-frame deck for cylindrical materials like steel coils or rolls.

• Guard rail deck to prevent sliding during transport.

• Hydraulic lifting deck for easy loading and unloading.

• Roller conveyor deck for seamless integration with production lines.

Typical Applications

Technical Specifications 

• Load Capacity: Rated for 25 tons, with custom options from 5 to 300 tons.

• Platform Size: Fully customizable to fit specific load dimensions.

• Operating Speed: Typically 0–20 meters per minute, adjustable for safety and efficiency.

• Power Options: Battery-powered, cable reel, or sliding contact line.

• Track Gauge: Tailored to plant requirements, supporting P18–P50 rail types.

• Control Systems: Pendant control, wireless remote, or PLC automation.

• Safety Systems: Emergency stop, alarms, limit switches, optional collision prevention sensors.

• Operating Temperature: Designed for environments ranging from -20°C to +50°C.

• Battery Charging: Fast charging options with smart monitoring available (for battery models).

Advantages

Customization Options