The Electric Remote Control Rail Mounted Mould Transfer Cart is a specialized heavy-duty material handling vehicle designed to transport molds, dies, tools, and large workpieces within manufacturing plants.
Powered by an electric drive system and operated through wireless remote control, this cart ensures safe, smooth, and precise movement of valuable and bulky molds between different workstations, production lines, and storage areas.
It is an ideal solution for industries such as:
Automotive manufacturing – die and mold transfer between stamping and assembly lines
Injection molding plants – safe transport of large injection molds
Foundries & forging plants – movement of heavy dies and casting molds
Mechanical workshops – transfer of oversized parts and tools
By eliminating manual handling and reducing the need for forklifts or overhead cranes, this transfer cart improves efficiency, reduces labor costs, and minimizes damage to valuable molds.
Key Features
1) Electric Drive – Clean & Energy-Efficient
Powered by an industrial-grade electric motor with stable, smooth operation.
Zero emissions, low noise, and minimal environmental impact.
Flexible power options:
Onboard battery power for unrestricted movement.
Cable reel or sliding contact line for continuous power supply in fixed routes.
2) Remote Control Operation
Wireless remote control system allows operators to:
Control speed and direction from a safe distance.
Execute precise maneuvers during mold alignment or positioning.
Activate emergency stop instantly in hazardous situations.
Optional dual-mode control: remote + pendant for flexible operation.
3) Heavy-Duty Load Handling
Built to handle molds and dies weighing from 5 tons up to 200 tons or more.
Reinforced steel frame structure ensures stability and long service life.
Customizable deck sizes and structural designs to match specific mold dimensions.
4) Stable Rail-Guided Movement
Runs on pre-installed rails for precise point-to-point transportation.
Smooth, stable motion prevents shifting, tilting, or damage to molds during transit.
Ideal for production lines requiring fixed-route mold transfer.
5) Safety-Centric Design
Multiple safety features included:
Emergency stop buttons
Audible & visual alarms
Limit switches to prevent overtravel
Soft start and stop control to protect both equipment and molds
Optional advanced safety systems:
Laser sensors or infrared collision prevention
Speed zoning and automated slowdown
6) Customizable Platform Options
Flat deck: for general molds and dies.
V-frame deck: for cylindrical or round objects.
Guard rails: prevent items from sliding off during transport.
Roller conveyor deck: integrates with automated assembly lines.
Hydraulic lifting deck: for mold loading/unloading at different heights.
Typical Applications
Industry | Application |
---|---|
Automotive | Transfer of stamping dies and assembly molds |
Injection Molding | Moving large injection molds between machines |
Foundry | Handling heavy casting molds and dies |
Machinery | Transfer of large components and tools |
Shipbuilding | Transport of bulky ship parts and tooling |
Steel Industry | Movingheavyequipment,slabs,orcomponents |
Technical Specifications
Load Capacity: Configurable from 5 tons to 200 tons based on project requirements.
Power Supply Options:
Battery-powered – for flexible, cable-free operation.
Cable reel-powered – for continuous energy on fixed paths.
Sliding line-powered – for large-scale, uninterrupted operations.
Operating Speed: Adjustable, typically 0–20 meters per minute.
Control Modes:
Wireless remote control (standard)
Pendant control (optional backup)
PLC automation (optional upgrade)
Track Gauge: Customizable to match facility layout and rail type (P18–P50 standard).
Platform Size: Fully customizable according to mold dimensions and weight.
Safety Systems: Emergency stop, alarms, limit switches, optional laser collision detection.
Working Environment: Designed for indoor use, operating temperature range -20°C to +50°C.
Optional Features: Hydraulic lifting, weighing system, automated docking.
Advantages
Advantage | Description |
---|---|
Precision Handling | Smooth movement ensures molds remain stable and undamaged. |
Remote Operation | Operator stays at a safe distance, reducing injury risks. |
Heavy-Duty Performance | Built to carry massive loads up to 200 tons. |
Customizable Design | Tailored to match specific molds, track layouts, and workflows. |
Green & Efficient | Electric drive reduces energy consumption and emissions. |
Seamless Integration | Workswithmodernproductionandstoragesystems. |
Customization Options
Category | Available Options |
---|---|
Power Source | Battery / Cable Reel / Sliding Contact Line |
Deck Type | Flat / V-frame / Guard Rail / Roller Conveyor / Hydraulic Lift |
Control System | Remote / Pendant / PLC Automation |
Safety Features | Laser Sensor / Infrared Sensor / Auto Collision Prevention |
Operational Mode | Manual/Semi-Automatic/FullyAutomated |
Why Choose Our Mould Transfer Cart?
Tailor-made solutions for diverse mold handling requirements.
High safety standards, minimizing workplace risks and equipment damage.
Reliable performance proven in multiple industries worldwide.
Strong engineering support for installation, training, and maintenance.
Cost-effective investment with long service life and low maintenance needs.