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Electric Remote Control Rail Mounted Mould Transfer Cart

Electric Remote Control Rail Mounted Mould Transfer Cart
Electric Remote Control Rail Mounted Mould Transfer Cart
Electric Remote Control Rail Mounted Mould Transfer Cart
Electric Remote Control Rail Mounted Mould Transfer Cart
Electric Remote Control Rail Mounted Mould Transfer Cart
Electric Remote Control Rail Mounted Mould Transfer Cart

The Electric Remote Control Rail Mounted Mould Transfer Cart is a specialized heavy-duty material handling vehicle designed to transport molds, dies, tools, and large workpieces within manufacturing plants.

Powered by an electric drive system and operated through wireless remote control, this cart ensures safe, smooth, and precise movement of valuable and bulky molds between different workstations, production lines, and storage areas.

It is an ideal solution for industries such as:

  • Automotive manufacturing – die and mold transfer between stamping and assembly lines

  • Injection molding plants – safe transport of large injection molds

  • Foundries & forging plants – movement of heavy dies and casting molds

  • Mechanical workshops – transfer of oversized parts and tools

By eliminating manual handling and reducing the need for forklifts or overhead cranes, this transfer cart improves efficiency, reduces labor costs, and minimizes damage to valuable molds.


Key Features

1) Electric Drive – Clean & Energy-Efficient

  • Powered by an industrial-grade electric motor with stable, smooth operation.

  • Zero emissions, low noise, and minimal environmental impact.

  • Flexible power options:

    • Onboard battery power for unrestricted movement.

    • Cable reel or sliding contact line for continuous power supply in fixed routes.


2) Remote Control Operation

  • Wireless remote control system allows operators to:

    • Control speed and direction from a safe distance.

    • Execute precise maneuvers during mold alignment or positioning.

    • Activate emergency stop instantly in hazardous situations.

  • Optional dual-mode control: remote + pendant for flexible operation.


3) Heavy-Duty Load Handling

  • Built to handle molds and dies weighing from 5 tons up to 200 tons or more.

  • Reinforced steel frame structure ensures stability and long service life.

  • Customizable deck sizes and structural designs to match specific mold dimensions.


4) Stable Rail-Guided Movement

  • Runs on pre-installed rails for precise point-to-point transportation.

  • Smooth, stable motion prevents shifting, tilting, or damage to molds during transit.

  • Ideal for production lines requiring fixed-route mold transfer.


5) Safety-Centric Design

  • Multiple safety features included:

    • Emergency stop buttons

    • Audible & visual alarms

    • Limit switches to prevent overtravel

    • Soft start and stop control to protect both equipment and molds

  • Optional advanced safety systems:

    • Laser sensors or infrared collision prevention

    • Speed zoning and automated slowdown


6) Customizable Platform Options

  • Flat deck: for general molds and dies.

  • V-frame deck: for cylindrical or round objects.

  • Guard rails: prevent items from sliding off during transport.

  • Roller conveyor deck: integrates with automated assembly lines.

  • Hydraulic lifting deck: for mold loading/unloading at different heights.


 Typical Applications

IndustryApplication
AutomotiveTransfer of stamping dies and assembly molds
Injection MoldingMoving large injection molds between machines
FoundryHandling heavy casting molds and dies
MachineryTransfer of large components and tools
ShipbuildingTransport of bulky ship parts and tooling
Steel IndustryMovingheavyequipment,slabs,orcomponents

Technical Specifications 

  • Load Capacity: Configurable from 5 tons to 200 tons based on project requirements.

  • Power Supply Options:

    • Battery-powered – for flexible, cable-free operation.

    • Cable reel-powered – for continuous energy on fixed paths.

    • Sliding line-powered – for large-scale, uninterrupted operations.

  • Operating Speed: Adjustable, typically 0–20 meters per minute.

  • Control Modes:

    • Wireless remote control (standard)

    • Pendant control (optional backup)

    • PLC automation (optional upgrade)

  • Track Gauge: Customizable to match facility layout and rail type (P18–P50 standard).

  • Platform Size: Fully customizable according to mold dimensions and weight.

  • Safety Systems: Emergency stop, alarms, limit switches, optional laser collision detection.

  • Working Environment: Designed for indoor use, operating temperature range -20°C to +50°C.

  • Optional Features: Hydraulic lifting, weighing system, automated docking.


Advantages

AdvantageDescription
Precision HandlingSmooth movement ensures molds remain stable and undamaged.
Remote OperationOperator stays at a safe distance, reducing injury risks.
Heavy-Duty PerformanceBuilt to carry massive loads up to 200 tons.
Customizable DesignTailored to match specific molds, track layouts, and workflows.
Green & EfficientElectric drive reduces energy consumption and emissions.
Seamless IntegrationWorkswithmodernproductionandstoragesystems.

 Customization Options

CategoryAvailable Options
Power SourceBattery / Cable Reel / Sliding Contact Line
Deck TypeFlat / V-frame / Guard Rail / Roller Conveyor / Hydraulic Lift
Control SystemRemote / Pendant / PLC Automation
Safety FeaturesLaser Sensor / Infrared Sensor / Auto Collision Prevention
Operational ModeManual/Semi-Automatic/FullyAutomated

Why Choose Our Mould Transfer Cart?

  • Tailor-made solutions for diverse mold handling requirements.

  • High safety standards, minimizing workplace risks and equipment damage.

  • Reliable performance proven in multiple industries worldwide.

  • Strong engineering support for installation, training, and maintenance.

  • Cost-effective investment with long service life and low maintenance needs.


Contact with us
Contact us for a better solution quotation.

The products displayed on the website are customized according to customer requirements. You can tell us your needs (Capacity, Size, Rail, Raileless, Sope, Hi-temperature, etc.), and we will provide you with a better quotation plan.