The Customized Perforated Top Rail Guided Transfer Vehicle is a specialized heavy-duty material handling solution designed for transporting unique loads within factories, warehouses, and production facilities.

Its custom perforated deck design provides enhanced ventilation, drainage, or special mounting functions, making it ideal for handling hot components, molds, parts requiring airflow, or materials that need secure fixture points.

This transfer vehicle runs on fixed steel rails, ensuring stable, precise, and safe point-to-point movement of goods. It is commonly used in industries where accuracy, load stability, and specialized handling are critical.

Typical industries and applications include:

• Automotive manufacturing – transporting molds, stamping dies, or heat-treated components

• Steel & metal processing – handling hot billets, slabs, or components that need cooling airflow

• Electronics production – moving components requiring static control or precision positioning

• Foundries – transferring hot castings or molds with safe drainage of residues

• General manufacturing – specialized material handling for custom production processes

 Key Features

1) Customized Perforated Deck Design

• Perforated top surface for unique operational needs:

  • Ventilation & cooling for hot parts or heat-sensitive items.

  • Drainage of liquids, lubricants, or casting residues.

  • Mounting points for clamping molds, fixtures, or production equipment.

• Available in various hole sizes, patterns, and layouts to match specific material handling requirements.

• Enhanced safety and functionality, preventing material buildup on the platform.

2) Rail-Guided Stability

• Operates along pre-installed steel rails, ensuring:

  • Accurate and repeatable point-to-point travel.

  • Safe, vibration-free movement of sensitive or heavy loads.

  • Reduced risk of tipping or load shifting compared to free-moving carts.

This makes it ideal for production lines and fixed-route logistics.

3) Electric Power Drive System

• Driven by a powerful electric motor, offering:

  • Low noise and zero emissions, perfect for indoor factory environments.

  • Smooth acceleration and deceleration to protect both the load and equipment.

• Multiple power supply options available:

  • Onboard battery system – mobile, cable-free operation.

  • Cable reel system – continuous energy supply along fixed tracks.

  • Sliding contact line system – ideal for large-scale, continuous production.

4) Safety-Focused Design

Equipped with advanced safety features to protect both operators and valuable materials:

• Emergency stop buttons positioned on vehicle and control panel.

• Audible & visual alarms to alert surrounding personnel during operation.

• Soft start and stop control to minimize sudden jerks.

• Limit switches to prevent overtravel beyond track endpoints.

• Optional laser sensors or infrared detection for collision prevention.

5) Remote & Automated Control

• Pendant control for basic wired operation near the cart.

• Wireless remote control for safe distance handling, especially in hazardous zones.

• PLC automation integration for fully automated workflows and smart factory setups.

Typical Applications

Technical Specifications

• Load Capacity: Configurable from 2 tons up to 100 tons or more depending on project needs.

• Platform Design:

  • Perforated deck pattern customizable by size, shape, and hole distribution.

  • Deck structure reinforced for heavy-duty applications.

• Power Supply Options:

  • Battery-powered for flexible movement.

  • Cable reel-powered for continuous fixed-route operation.

  • Sliding line-powered for large-scale, high-frequency use.

• Operating Speed: Adjustable, typically 0–20 meters per minute, customized for factory requirements.

• Control Modes: Pendant control, wireless remote control, or PLC automation.

• Track Gauge: Custom-built to match facility rails (P18–P50 or higher).

• Operating Temperature: Designed to work in environments from -20°C to +50°C, with options for high-heat areas.

• Safety Systems: Emergency stops, alarms, limit switches, optional laser collision detection.

Advantages

 Customization Options