The Cable Reel Powered Electric Rail Transfer Cart is a heavy-duty, rail-guided electric material handling vehicle designed for safe, efficient, and continuous transport of heavy loads within industrial facilities.
Powered by an AC cable reel system, this transfer cart delivers stable performance, high reliability, and low operating cost, making it ideal for workshops, warehouses, assembly lines, and production plants.

This model is especially suitable for frequent operation, long running hours, and medium-distance travel, providing an effective solution for industries that require reliable material transfer between fixed points.

Working Principle

The cart is powered through an electric cable wound on an automatic reel, which is mounted either on the cart itself or at one end of the working rail.
During movement, the cable automatically winds and unwinds under tension, supplying 380V AC three-phase power to the cart’s traction motors and control system.
This simple and durable power supply system ensures continuous, high-efficiency operation without the need for battery charging or replacement.

Structural Features

• Load Capacity: 1–150 tons (customized upon request).

• Table Structure: Rigid welded frame made from Q235B/Q345B carbon steel.

• Rail Type: Single or double-track layout, customized to factory conditions.

• Wheel Material: High-strength forged steel with precision machining.

• Drive System: Dual-motor AC drive for smooth acceleration and strong traction.

• Cable Reel System: Motorized or spring-tension type, automatically managing cable length.

Electrical Control System

• Power Source: 380V AC three-phase (or customized voltage).

• Control Mode:

  • Wired pendant controller (standard)

  • Wireless remote control (optional)

• Functions: Forward/Reverse, Speed Control, Stop/Start, and Emergency Stop.

• Safety Protection: Overcurrent, short circuit, and overload protection.

• Optional Features:

  • Frequency converter for speed regulation.

  • PLC automatic control for line operation.

  • Positioning sensors and limit switches.

Applications

The Cable Reel Powered Rail Transfer Cart is widely used in:

• Steel and Metal Industry: Transporting steel plates, coils, billets, and molds.

• Machinery Manufacturing: Moving machine parts, tools, and assemblies.

• Automotive & Mold Industry: Die and mold transfer between processing stations.

• Warehouse & Logistics Centers: Internal transport between storage and production zones.