The 50 Ton Remote Control Cable Powered Rail Transfer Vehicle is a heavy-duty material handling solution specially designed for manufacturing plants, assembly lines, and industrial workshops.
Powered by a durable cable reel system, this rail-mounted transfer cart provides continuous and stable AC power, ensuring efficient, safe, and uninterrupted material transport across production areas.
Engineered to carry up to 50 tons of materials such as molds, dies, large assemblies, steel structures, or machinery components, this transfer vehicle offers exceptional strength, precision control, and reliability, making it ideal for large-scale industrial operations.
Working Principle
The system operates through an industrial-grade cable drum power supply:
The AC 380V power is transmitted from the main power source to the electric motor via a retractable cable reel.
As the vehicle moves along the rail, the cable automatically winds or unwinds, ensuring a continuous and smooth power feed.
The motor drive converts electrical energy into traction power, moving the vehicle steadily and safely along the rail path.
This power system provides high efficiency, low maintenance, and long-term stability, making it suitable for continuous use in production environments.
Key Features
Continuous Cable Power Supply
Reliable AC power via automatic cable reel — no charging or downtime.
Ideal for fixed-route transportation within manufacturing plants.
Capable of long working hours with consistent performance.
Heavy-Duty Load Capacity – 50 Tons
Built from reinforced welded steel frames for structural integrity.
Designed to carry large industrial equipment and raw materials.
Excellent anti-deformation strength and load stability.
Wireless Remote Control Operation
Easy and safe control via wireless remote or wired pendant.
Allows operators to maintain a safe working distance.
Supports variable frequency drive (VFD) for smooth acceleration and deceleration.
High-Performance Drive System
Equipped with AC drive motor for stable torque output.
Soft start/stop control reduces mechanical stress on the load.
Optional PLC automatic control system available for smart factory integration.
Safety and Protection
Emergency stop switch, acoustic/visual alarms, and limit sensors for maximum safety.
Cable tension monitoring to prevent twisting or excessive pulling.
Optional infrared anti-collision and obstacle detection system for enhanced security.
Technical Description (Text Format)
Model Type: Cable Powered Rail Transfer Vehicle (KPT Series)
Power Source: AC 380V via automatic cable reel
Rated Load Capacity: 50 tons (customizable up to 300 tons)
Table Dimensions: Custom-built according to material type and plant layout
Running Speed: 0–20 m/min adjustable by VFD
Travel Distance: Up to 200 meters recommended (based on cable length)
Control Mode: Remote control / Pendant control / PLC automation
Drive Type: AC motor with gear reduction system
Rail Type: Standard steel rail (P43–P50 recommended)
Safety Features: Alarm, limit switch, cable reel protection, overload system, emergency stop
Working Environment: Indoor or semi-outdoor use, temperature range -20°C to +50°C
