The 10 Ton Cable Powered Electric Rail Flat Cart is a rail-guided heavy-duty transport vehicle designed for efficient and safe movement of materials, equipment, and components within industrial facilities.
Powered by a 380V AC cable reel or drag chain system, this flat cart offers continuous power supply, stable performance, and low operating costs, making it ideal for workshops, warehouses, assembly lines, and production plants.

With a robust steel structure and customizable platform design, the cart is built to handle heavy loads reliably over long service cycles with minimal maintenance.

Working Principle

The cart is supplied with 380V AC power through a cable reel (for long-distance travel) or drag chain system (for short-distance use).
The cable provides continuous electrical power to the AC drive motors, allowing the cart to move smoothly along the rails.
This power mode eliminates the need for battery charging, ensuring non-stop operation for intensive production schedules.

Structural Features

• Load Capacity: 10 tons (optional range: 1–150 tons).

• Platform Size: 3000 × 2000 mm (customizable).

• Frame Structure: Rigid welded steel frame made of Q235B or Q345B.

• Rail System: Customizable according to workshop layout (P18–P50 rail types).

• Wheel Material: High-strength forged steel with precision machining.

• Drive Type: Dual-motor AC drive system for steady traction and balanced movement.

Electrical & Control System

• Power Supply: 380V AC, 3-phase.

• Control Mode:

  • Wired pendant control (standard).

  • Wireless remote control (optional).

• Functions: Forward/Reverse, Start/Stop, Speed Control, Emergency Stop.

• Safety Devices:

  • Overload protection.

  • Limit switches.

  • Short-circuit and leakage protection.

• Optional:

  • Variable frequency drive (VFD) for soft start and speed adjustment.

  • PLC automation for line integration.

Applications

The 10 Ton Cable Powered Electric Rail Flat Cart is widely used in:

• Steel and Metal Industry: Transporting steel plates, coils, and structural parts.

• Machinery Manufacturing: Moving machine components and assembly parts.

• Automotive & Mold Industry: Transferring molds, dies, and tools between stations.

• Warehouse & Logistics Centers: Internal material transport between zones.

• Construction & Power Projects: Handling heavy cable reels, pipes, and modules.

Advantages

• Continuous Power Supply: Ideal for long working hours without charging downtime.

• High Reliability: Simple electric system with stable performance.

• Heavy-Duty Build: Engineered for long service life under harsh industrial conditions.

• Safe & Easy Operation: Multiple control and protection systems.

• Customizable: Adjustable load capacity, size, voltage, and travel distance.

• Cost-Effective: Lower running and maintenance cost compared with battery-powered carts.

Optional Configurations

• Automatic Cable Reel with Tension Control

• Hydraulic Lifting or Rotating Platform

• Turntable Rail System for cross-line transport

• Explosion-Proof Design for hazardous areas

• Laser Obstacle Detection & Alarm System