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Common Problems and Maintenance Points for Low-Voltage Rail-Powered Electric Transfer Carts

Jan 17, 2026

Common Problems and Maintenance Points for Low-Voltage Rail-Powered Electric Transfer Carts

1 Frequently Asked Questions

Q: What should I do if the electric transfer cart suddenly stops during operation? A: This may be due to unstable voltage (surge protection), overload, or track failure (breaks/water accumulation). After troubleshooting, reset the protection switch to restart the cart.

Q: Can the KPD low-voltage rail-powered electric transfer cart perform turning movements? A: It supports straight-turning-straight or circular trajectories. The minimum turning radius needs to be calculated based on the platform size and track gauge.

Q: What is the energy consumption of the KPD series? A: It is calculated based on the motor power (e.g., a 1.6KW model consumes approximately 1.6 kWh per hour). The track insulation design ensures no additional losses.

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2. Daily Maintenance Points

Regularly check the integrity of the track insulation layer, remove debris and water from the tracks to avoid short circuits; inspect the wear of the power collection carbon brushes monthly and replace them promptly; the transformer needs to be regularly checked for phase consistency (when multiple units are connected in series); avoid overloading (it is recommended not to exceed 110% of the rated load) to extend the service life of the motor and wheels.

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