The Heavy Duty 30 Ton Battery Rail Transfer Trolley is an industrial-grade material handling solution engineered to move large and concentrated-load molds with maximum safety, stability, and efficiency. Designed for factories with fixed rail networks, this trolley integrates robust mechanical construction with a powerful battery drive system, ensuring smooth and reliable mold transfer across production lines, tooling workshops, and assembly stations.

Key Product Highlights

1. 30-Ton Heavy Load Capacity

Built with a high-strength welded steel frame, the trolley can safely handle molds of varying sizes and shapes, including stamping dies, forging molds, injection molds, and casting tools. Its platform structure is optimized to resist deformation, even under continuous heavy-duty operation.

2. Battery-Powered for Cable-Free Operation

The onboard industrial battery delivers stable power and eliminates the hazards and limitations of cable-powered systems. Advantages include:

• Long-distance rail travel

• No dragging cable, no spark risk

• Optional lithium battery for fast charging and long lifespan

• Low maintenance and high safety reliability

3. Smooth, Controlled Rail Motion

Running on pre-installed rails, the trolley ensures precise linear and curved movement. Rail guidance makes it suitable for transporting extremely heavy or top-heavy molds where stability is critical.

Features include:

• Low-speed, high-torque drive motors

• Soft start/stop technology

• Stable acceleration to avoid mold shifting

• Low noise and minimal vibration

4. Multiple Operation Modes

Operators can control the trolley using:

• Wireless remote control

• Wired pendant control

• Onboard control panel

This flexibility enhances safety and efficiency during mold alignment, loading, and unloading operations.

5. Comprehensive Safety System

The trolley incorporates advanced protection systems, including:

• Emergency stop

• Overcurrent/overload protection

• Speed limit system

• Audio-visual warning signals

• Optional laser obstacle detection

• Optional automatic stop at fixed positions

Safety is prioritized especially when transporting high-value molds.

Customizable Platform Options

To meet specific mold-handling requirements, the trolley can be customized with:

• V-frame or U-frame supports for cylindrical or irregular molds

• Hydraulic lift table for height adjustment

• Roller conveyor top for automated line integration

• Turntable connection for multi-track switching

• PLC-controlled automatic driving

• Heat-resistant design for casting mold transport

Typical Application Scenarios

This 30-ton rail transfer trolley is widely used in:

• Automotive stamping and molding workshops

• Die-casting and injection molding factories

• Heavy machinery and forging plants

• Metal fabrication and press line tooling areas

• Production line inter-bay transportation