The 30T Battery Powered Rail-Mounted Cart is a heavy-duty material handling solution specifically engineered for the safe, efficient, and precise movement of dies, molds, and other oversized industrial components. Operating on fixed rails and driven by a high-capacity battery system, this transfer cart provides stable power output, smooth acceleration, and exceptional load-bearing performance for demanding manufacturing environments.

Key Features

1. Designed for Heavy Die & Mold Transfer

With a rated capacity of 30 tons, this cart is built with a reinforced steel frame, welded to withstand concentrated loads common in die-casting molds, stamping dies, forging tools, and precision machining equipment. The platform supports both large-area and point-loaded heavy components.

2. Battery Powered for Flexible Operation

A high-energy industrial battery powers the cart without the need for cables, eliminating cable-winding limitations and enabling longer-distance travel along the rail line. The battery system offers:

• Long service life

• Stable voltage output

• Optional fast charging

• Optional lithium battery upgrade

• Maintenance-free battery options

3. Smooth, Safe, and Stable Rail Operation

The cart runs on pre-installed steel rails, ensuring accurate straight-line travel to fixed workstations such as press lines, injection molding areas, machining workshops, or assembly zones. Rail operation provides:

• High positional accuracy

• Excellent stability for tall or heavy molds

• Reduced operation risk compared to forklift transport

4. Reliable Control System

Operators can control the cart through:

• Remote wireless control

• Handheld pendant control

• On-board control panel

Safety features integrated into the system include:

• Soft start/stop

• Emergency stop button

• Speed limitation system

• Overcurrent and overload protection

• Optional laser obstacle sensors

• Audible & visual alarm system

5. Heavy-Duty Construction for Long-Term Industrial Use

The cart is made with:

• Thick steel plate platform

• Industrial-grade wheels

• Shock-resistant structure

• Anti-slip surface

• Powder-coated finish or anti-corrosion paint

Its robust design ensures reliable operation in harsh industrial conditions such as steel plants, automotive factories, mold workshops, and foundries.

Customization Options

To meet specific plant requirements, the 30T rail-mounted cart can be customized with:

• V-frame or U-frame for special die shapes

• Hydraulic lifting platform

• Tilting deck

• Roller conveyor top

• Turntable connection with multi-rail routes

• PLC automatic operation

• Positioning sensors

• Elevated platform or cabin design

Typical Applications

This rail-mounted system is widely used in:

• Die & mold transfer for press lines

• Metal stamping and forming workshops

• Injection molding and die-casting plants

• Heavy mechanical parts transportation

• Production line inter-bay movement

• Welding, assembly, and machining processes